U.S. Plastics Pact Launches Framework to Enhance Flexible Film Recycling

At the Plastics Recycling Conference in San Diego, Crystal Bayliss, interim executive director of the U.S. Plastics Pact, discussed the launch of a comprehensive framework aimed at improving the recycling of film and flexible packaging. This initiative addresses the challenges and opportunities in packaging design, collection, and end markets, providing actionable recommendations for stakeholders.

Bayliss highlighted the critical nature of flexible film recycling, noting that while these materials are lightweight and efficient for transportation, their complex polymer structures hinder recycling efforts. Approximately half of the film produced for consumer use ends up in landfills, with recycling rates remaining alarmingly low.

The framework aligns with various industry initiatives, including the Film and Flex Taskforce and the U.S. Flexible Film Initiative, emphasizing the need for collaboration among organizations to create a cohesive approach to recycling. It calls for significant design changes, improved collection infrastructure, and the development of end markets for recycled content.

A key aspect of the framework is the emphasis on creating demand for post-consumer recycled (PCR) materials. Bayliss explained that without a profitable market for recycled film, there is little incentive for companies to invest in recycling technologies or collection systems. The framework encourages brands to incorporate higher percentages of PCR in their products, starting with secondary packaging like shrink films.

The report also advises companies to focus on larger, cleaner pieces of plastic that are easier to recycle, such as bread and cereal bags, and to consider their role in supporting collection infrastructure. This includes clear consumer guidelines on recycling and advocating for diverse collection methods beyond curbside pickup.

Looking ahead, Bayliss anticipates meaningful progress in the next three to five years, with improvements in design towards mono-material formats and increased collection efforts. The framework sets specific goals for PCR inclusion in packaging, aiming for 15% by 2027 and 30% by 2030.

The U.S. Plastics Pact’s framework represents a significant step towards achieving a circular economy for flexible packaging, urging industry stakeholders to work collaboratively to enhance recycling rates and reduce plastic waste.