Enhancing Visibility in Returnable Packaging to Boost Supply Chain Efficiency

Returnable transport items (RTIs) and returnable plastic containers (RPCs) play a crucial role in global logistics, yet they often lack visibility once they leave a facility. This lack of tracking can lead to inefficiencies, increased costs, and stalled production schedules. Traditional methods, such as spreadsheets and phone calls, become ineffective as the volume of RTIs and RPCs increases, resulting in systemic inefficiencies.

The consequences of inadequate visibility are significant. Misplaced containers can halt production lines, lead to unnecessary reorders, and occupy valuable warehouse space. To address these challenges, Internet of Things (IoT) asset tracking technologies are becoming essential for supply chain leaders.

Recent advancements in tracking options, such as Bluetooth Low Energy (BLE), offer low-cost solutions for closed-loop networks. However, as supply chains expand, relying solely on one technology can create blind spots. A hybrid approach that combines BLE, GPS, Wi-Fi, and cellular connectivity is emerging as a more resilient strategy. This multi-layered system ensures continuous data flow and enhances visibility across various locations.

Investing in modern tracking devices, despite their higher initial costs, can prevent significant disruptions in the supply chain. By treating RTIs and RPCs as critical, data-generating assets, organizations can unlock substantial gains, including reduced delays, improved utilization, and a more responsive supply chain. Ultimately, achieving end-to-end visibility is key to mitigating systemic waste and enhancing overall supply chain performance.